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Reticle Qualification

Reticles, also known as photomasks or masks, contain the pattern information for features printed on wafers. Within an EUV or optical scanner, light reflects from or transmits through the reticle surface, transferring the pattern from the reticle to the wafer surface. Because a defect on a reticle can print repeatedly across every chip on a wafer, even a single defect can cause catastrophic yield loss. It is this potential for high-impact yield excursions that makes reticle quality control so critical. An error-free reticle represents a critical element in achieving high semiconductor device yields. KLA's portfolio of reticle inspection, metrology and data analytics systems leverage leading-edge optical and sensor technologies and algorithms to help blank, reticle and chip manufacturers identify reticle defects and pattern placement errors, thereby reducing yield risk.

Reticle Qualification

Products

How is reticle process control used in Mask Shops?

In the mask shop, inspection and metrology play a critical role in ensuring reticle quality during patterned reticle manufacturing. High‑sensitivity inspection and metrology are applied at key points in the multi‑step process to detect defects and verify pattern accuracy and placement. Together, these capabilities help mask shops monitor process stability and ensure reticle quality before reticles enter chip manufacturing.

Teron™ 6xx

Reticle Defect Inspection Systems for Mask Shop Applications

Reticle qualification, Reticle process control, Reticle process equipment monitoring, Outgoing reticle quality check

TeraScan™ 5xx

Reticle Defect Inspection Systems for Mask Shop Applications

Reticle qualification, Reticle process control, Reticle process equipment monitoring, Outgoing reticle quality check

LMS IPRO

Reticle Pattern Registration Metrology Systems

Reticle qualification, Outgoing reticle quality check, Mask writer qualification and monitoring, Reticle process monitoring, Wafer patterning control

MaskTemp™

In Situ Reticle Temperature Measurement System

e-Beam mask writer qualification, Process development, Process control, Process qualification, Process monitoring, Process tool qualification, Process tool matching

e-Beam mask write | 20-40°C, Post-exposure bake | 20-140°C

What is the role of reticle requalification in chip manufacturing?

During chip manufacturing, reticle quality is maintained through a combination of direct reticle inspection and wafer print checks. Direct inspection identifies defects on reticles used in production, while wafer print checks verify whether reticle defects print repeatedly on wafers, posing yield risk. This complementary approach enables early detection of yield‑critical reticle defects, helping fabs protect device performance, yield and cycle time during high‑volume manufacturing.

Teron™ SL6xx

Reticle Defect Inspection Systems for IC Fab Applications

Reticle re-qualification, Incoming reticle quality check

Agera™

Print Check System for Reticle Re-qualification in IC Fab Applications

EUV reticle requalification, EUV reticle repeater monitoring

X5.x™

Reticle Defect Inspection Systems for IC Fab Applications

Reticle re-qualification, Incoming reticle quality check

What is reticle blank manufacturing and why is inspection needed?

Reticle quality begins with the reticle blank, where inspection is used to control defects during blank manufacturing and outgoing quality assurance. High‑sensitivity blank inspection detects defects across substrates, films, and coatings for both optical and EUV reticle blanks. By ensuring blank quality before patterning, inspection accelerates learning cycles and helps prevent defects from propagating through the reticle manufacturing process.

FlashScan®

Reticle Blank Defect Inspection Systems

Mask blank manufacturing, Mask blank qualification, Reticle process control, Reticle process equipment monitoring

Reticle image.

Software Solutions

KLA has several Software Solutions that support Reticle Manufacturing, including RDC and Klarity®

If you are a current KLA Employee, please apply through the KLA Intranet on My Access.

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