- Teron™ 647eS2
- Teron™ 647eS
- Teron™ 647e
- Teron™ 647
- Teron™ 637
Reticle Qualification
Reticles, also known as photomasks or masks, contain the pattern information for features printed on wafers. Within an EUV or optical scanner, light reflects from or transmits through the reticle surface, transferring the pattern from the reticle to the wafer surface. Because a defect on a reticle can print repeatedly across every chip on a wafer, even a single defect can cause catastrophic yield loss. It is this potential for high-impact yield excursions that makes reticle quality control so critical. An error-free reticle represents a critical element in achieving high semiconductor device yields. KLA's portfolio of reticle inspection, metrology and data analytics systems leverage leading-edge optical and sensor technologies and algorithms to help blank, reticle and chip manufacturers identify reticle defects and pattern placement errors, thereby reducing yield risk.
Products
How is reticle process control used in Mask Shops?
In the mask shop, inspection and metrology play a critical role in ensuring reticle quality during patterned reticle manufacturing. High‑sensitivity inspection and metrology are applied at key points in the multi‑step process to detect defects and verify pattern accuracy and placement. Together, these capabilities help mask shops monitor process stability and ensure reticle quality before reticles enter chip manufacturing.
Teron™ 6xx
Reticle Defect Inspection Systems for Mask Shop Applications
Reticle qualification, Reticle process control, Reticle process equipment monitoring, Outgoing reticle quality check
- High‑performance defect quality control for mask shop
- Critical pattern and particle defect detection for EUV and optical patterned reticles
- Die‑to‑database and die‑to‑die inspection modes
- Handles a wide range of reticle stack materials
- Supports curvilinear and complex OPC structures, including path and multigon designs
- Advanced optics and image‑processing capabilities support defect capture and inspection throughput
- Deep learning AI algorithms for critical defect capture
- Meets stringent cleanliness requirements for mask manufacturing
Feature availability depends on specific product model. Click the Contact button to obtain more information.
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TeraScan™ 5xx
Reticle Defect Inspection Systems for Mask Shop Applications
Reticle qualification, Reticle process control, Reticle process equipment monitoring, Outgoing reticle quality check
- TeraScan™ 597XRS
- Reticle defect inspection for reticle manufacturing and IC fab quality control
- Inspection of a wide range of optical reticle types, including chrome‑on‑glass, OPC, and phase‑shift reticles at 248nm and 193nm wavelengths
- Detection of classical reticle defects, including intrusions, extrusions and point defects
- Deep ultraviolet (DUV) image acquisition for patterned reticle inspection
- Proven inspection algorithms for reliable defect detection
- Low false defect rates to support manufacturing inspection needs
- High‑speed pattern inspection
- Pre‑ and post‑pellicle pattern inspection in mask shops
- Incoming reticle quality control for IC fabs
Feature availability depends on specific product model. Click the Contact button to obtain more information.
LMS IPRO
Reticle Pattern Registration Metrology Systems
Reticle qualification, Outgoing reticle quality check, Mask writer qualification and monitoring, Reticle process monitoring, Wafer patterning control
- LMS IPRO8
- LMS IPRO7
- LMS IPRO6
- LMS IPRO4
- Accurate and comprehensive characterization of reticle pattern placement error
- Support for reticle development, qualification, and quality control during production monitoring
- Mask writer qualification features, such as Local Registration (beam placement) and Full Mask Scan (stage positioning), generate data to support e‑beam mask writer correction workflows
- Measurement of pattern placement error on targets and on‑device pattern features, with model-based algorithms, such as TrueReg D:DB, enabling massive in-die measurements
- Comprehensive reticle characterization measurement capabilities, such as flatness, centrality and through‑pellicle measurements
- Characterization and reduction of reticle‑related contributions to device overlay error in the IC fab
- Flexible operation with selectable performance and productivity modes and automated recipe generation
- EUV mask blank defect mitigation for accurate positioning of blank defects
Feature availability depends on specific product model. Click the Contact button to obtain more information.
MaskTemp™
In Situ Reticle Temperature Measurement System
e-Beam mask writer qualification, Process development, Process control, Process qualification, Process monitoring, Process tool qualification, Process tool matching
e-Beam mask write | 20-40°C, Post-exposure bake | 20-140°C
- MaskTemp™ 2
- In situ reticle temperature measurement during reticle manufacturing processes
- Qualification and monitoring of e‑beam mask writers, including long-duration temperature data collection that helps verify thermal stability prior to writing critical reticles
- Monitoring of high‑temperature reticle process steps
- Post‑exposure bake characterization
- Hot plate temperature uniformity monitoring
- Hot plate matching for process consistency
- Identification and reduction of post‑write thermal variations affecting reticle quality
Feature availability depends on specific product model. Click the Contact button to obtain more information.
What is the role of reticle requalification in chip manufacturing?
During chip manufacturing, reticle quality is maintained through a combination of direct reticle inspection and wafer print checks. Direct inspection identifies defects on reticles used in production, while wafer print checks verify whether reticle defects print repeatedly on wafers, posing yield risk. This complementary approach enables early detection of yield‑critical reticle defects, helping fabs protect device performance, yield and cycle time during high‑volume manufacturing.
Teron™ SL6xx
Reticle Defect Inspection Systems for IC Fab Applications
Reticle re-qualification, Incoming reticle quality check
- Teron™ SL670e XP2
- Teron™ SL670e XP
- Teron™ SL670e
- Teron™ SL670
- Teron™ SL655
- Inspection and qualification of EUV and optical reticles throughout production lifecycle
- Incoming reticle quality assessment and periodic re‑qualification during IC fab high-volume manufacturing
- Detection of yield‑critical reticle defects before wafer printing
- Single-die (SD) and multi-die (MD) inspection algorithms enable full coverage and high sensitivity on SD and MD reticles
- Focus tracking and imaging flexibility support robust defect detection
- Hardware technologies and optimized subsystems enable high throughput for support of fast reticle qualification cycle times in high‑volume manufacturing
Feature availability depends on specific product model. Click the Contact button to obtain more information.
RA (Reticle Analyzer):
Reticle data analytics system for IC fabs supports applications such as automatic defect classification, lithography plane review and defect progression monitoring.
Agera™
Print Check System for Reticle Re-qualification in IC Fab Applications
EUV reticle requalification, EUV reticle repeater monitoring
- Agera™ 2
- Agera™
- Tunable DUV broadband illumination source provides optimized wavelength ranges for inspection of EUV resist and etch stacks
- Integration of Print Check capability on Gen5 broadband plasma patterned wafer defect inspection systems for capture of yield-critical repeater defects
- Optical and customized algorithmic techniques maximize signal, minimize overall noise and achieve strong signal-to-noise ratio for yield-critical repeater defects
- High sensitivity at optimal cost of ownership enables high frequency sampling for reticle requalification in both foundry and DRAM applications
- Support for high sensitivity reticle re-qualification for both multi-die and single-die reticles
- Complementary to standard reticle inspection for complete reticle quality control at optimized cost
Feature availability depends on specific product model. Click the Contact button to obtain more information.
X5.x™
Reticle Defect Inspection Systems for IC Fab Applications
Reticle re-qualification, Incoming reticle quality check
- X5.2™
- X5.3™
- Inspection and qualification of optical reticles throughout production lifecycle
- Incoming reticle quality assessment and periodic re‑qualification during IC fab high-volume manufacturing
- Detection of yield‑critical reticle defects before wafer printing, such as haze and other progressive defects
- Requalification of cleaned reticles to ensure pattern integrity
- Incoming reticle qualification to verify reticles meet specifications upon delivery to the IC production fab
Feature availability depends on specific product model. Click the Contact button to obtain more information.
What is reticle blank manufacturing and why is inspection needed?
Reticle quality begins with the reticle blank, where inspection is used to control defects during blank manufacturing and outgoing quality assurance. High‑sensitivity blank inspection detects defects across substrates, films, and coatings for both optical and EUV reticle blanks. By ensuring blank quality before patterning, inspection accelerates learning cycles and helps prevent defects from propagating through the reticle manufacturing process.
FlashScan®
Reticle Blank Defect Inspection Systems
Mask blank manufacturing, Mask blank qualification, Reticle process control, Reticle process equipment monitoring
- FlashScan® 212
- FlashScan® 211
- Mask blank defect inspection for optical and EUV lithography applications
- Laser scattering technology supports high‑sensitivity detection of mask blank defects at high speed for fast time to results
- Automatic defect dispositioning of reticle blank defect types, such as pinholes in photoresist and particles.
Feature availability depends on specific product model. Click the Contact button to obtain more information.
Software Solutions
KLA has several Software Solutions that support Reticle Manufacturing, including RDC and Klarity®
If you are a current KLA Employee, please apply through the KLA Intranet on My Access.